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Body Engineering

Body Engineering

At Hi-Tech AES, we provide comprehensive solutions using structural, thermal, fluid, electrical and electromagnetics simulation services in automotive body development.

  • Aerodynamics
  • Cooling flow
  • NVH
  • Crash and rollover
  • Weight reduction
  • Advanced materials

Vehicle body development is marked by future CO2 emissions limits, weight reduction in modern cars and aircraft, material expertise in composite materials, high-strength steel and aluminum and the latest developments in lighting and visibility.

Hi-Tech offers its customers competent and successful solutions for future challenges at an early stage. Our deep and broad spectrum of services in vehicle body development is based on our three core areas: Body-in-White, Exterior and Interior.

BiW Development

BiW Development
  • Front end
  • Floor structure
  • Rear end
  • Side skeleton
  • Roof structure
  • Driver’s cab
  • Ladder frame
  • Fixed glazing

Driver’s Door, Rear Door/Hatch, Sliding Door

Door Mechanics Components
  • BiW doors
  • Sealing systems
  • Glazing and trim
  • Assembly modules
  • Door mechanics components

Bonnet, Boot Lid, Tank Cover Module

Tank Cover Module
  • BiW closures and lids
  • Hinges
  • Dampers and spring systems
  • Sealing systems
  • Locking systems
  • Kinematics
  • Pedestrian safety

Exterior Development

Exterior Development
  • Bumper covers
  • Bumper beams
  • Spoilers/covers
  • Underfloor assembly carriers
  • Underfloor applications
  • Roof modules/convertible roofs: Sun roofs, Tilting roofs, Glass sun roofs, Retractable hardtops, Soft tops

Hi-Tech has prowess in the following areas:

  • Design Engineering (Packaging studies, concept design, detail design, drawing creation etc.,)
  • CAE Simulation (Crash, Safety, NVH)
  • Manufacturing engineering (Stamping feasibility, Welding simulation, Process engineering, Datum/Location study etc,)
  • BOM management
  • Tolerance management
  • Value engineering
  • Legacy Data conversion
  • Design of a pillar reinforcement for stiffness improvement
  • Design of Door Assemblies for 3 Door, 4 Door and 5 Door variants
  • Dimensional Management of Door Inner for Tolerance control
  • Floor plan design modifications
  • Change management support for multiple vehicle programs
  • Weight Optimization of BIW
  • Stamping feasibility check for Door Inner, Body side and Hood inner
  • Crash, safety and NVH Analysis of BIW to meet FMVSS and NCAP requirement

Request a FREE Quote on body engineering services.

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